Belt Dryer for Sewage Sludge

  • Up to 45% subsidized acquisition costs

  • Save up to 75% on energy costs

  • 100% planning reliability thanks to premium after-sales service

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The drying of sewage sludge is a central issue for municipal and industrial operations. With a HARTER belt dryer for sewage sludge, you reduce volume, weight, and costs – while achieving maximum energy efficiency and process reliability.

Thanks to heat pump technology, the drying process operates exhaust-free, low-odor, and independently of ambient air.

How HARTER develops customized systems is shown here: How solutions for heat pump dryers are created.
Technical background information can be found under: Energy-saving drying with heat pump.

Do you require a custom solution and/or would you like to test the drying process beforehand?

Development with practical tests in our in-house development center

We are an innovation-driven team and welcome new challenges. HARTER tests your custom solution in the technical center under realistic conditions, optimizes the parameters, and documents the results transparently. Please contact us – we would be pleased to provide you with a non-binding consultation!

Contact our experts now +49 8383 9223‑210 or submit the contact form
2000

Drying systems

in over 20 countries stand for our quality

100

Employees

from all areas ensure a high level of vertical integration

+ 35

Years of experience

in the development of innovative drying systems

Belt Dryer for Sewage Sludge – Operating Principle and Technical Advantages

In the belt dryer, the pre-clarified and mechanically dewatered sludge is evenly applied to a moving conveyor belt. In the closed drying chamber, dehumidified, tempered air circulates in a closed loop. Moisture is gently extracted, while the water is discharged in the heat pump’s condenser.

Advantages at a glance:

  • up to 70% energy savings compared to conventional hot air drying
  • uniform residual moisture levels due to consistent airflow
  • exhaust-free operation without odor emissions
  • low-maintenance plant technology with high availability
  • flexible adaptation to throughput and sludge structure

The process parameters – temperature, air volume, and humidity – can be precisely controlled and monitored. This makes the HARTER belt dryer ideal for municipal wastewater treatment plants and industrial operations aiming for a sustainable disposal strategy.

Insights into efficiency and scalability are offered by: Expanding capacities with heat pump dryers.

Sewage Sludge Dryer

Belt Dryer for Sewage Sludge – Areas of Application and System Design

HARTER supplies belt dryers for a wide variety of sludge types and applications – from municipal wastewater treatment plants to special wastewater from industrial processes.

Typical applications:

  • Municipal and industrial sewage sludges
  • Metal hydroxide sludges and electroplating residues
  • Food and biogas sludges
  • Chemical or pharmaceutical filter cakes

System Configuration:

  • Continuous operation for high drying capacity
  • Multi-level belt guidance for optimized space utilization
  • Individually adapted airflow (vertical or horizontal)
  • Stainless steel construction for durability and hygiene

Drying takes place at temperatures from 30 °C to 75 °C – gently, energy-efficiently, and uniformly. Thanks to the modular design, the system can be easily integrated into existing process lines.

Before implementation, HARTER tests your original sludges in the technical center. There, the optimal process parameters – temperature, air volume, and drying time – are determined as the basis for a validated series production plant.

Further cross-industry solutions can be found under: Industries.

The Process

We dry with dry air and deliver it to the right places: A perfect interplay of air preparation and air guidance provides you with the best possible drying result.

Interface: Airgenex® Dehumidification Technology / Dryer – Moist air is extracted from the drying chamber and supplied to the dehumidification unit.

The pre-cooler pre-cools the air in a first stage. This significantly reduces the compressor’s energy consumption.

Moisture condenses on the fins of the air cooler and drains out of the drying system via the drip tray and condensate drain.

The cooled, dehumidified air is warmed up without additional energy by means of a pre-heater.
The air heater warms the air to the required process temperature.

The process air fan ensures the necessary air exchange between the Airgenex® dehumidification technology and the drying chamber.

Now, the dry, unsaturated air is guided into the drying chamber, where it absorbs the product’s moisture. Thus, the cycle is closed.

Efficiency that pays off.

Our HARTER drying systems save up to 75% CO₂ and are up to 45% governmentally funded.

Reliable – Competent – Long-term

Service that thinks ahead – for years to come

With the HARTER After-Sales Service, you secure a reliable and efficient drying solution for the long term. Whether it’s maintenance, spare parts supply, or technical adjustments – we support your system throughout its entire life cycle and ensure that it delivers optimal results at all times.

Performance Service

Optimal performance through our “all-round carefree package”

Custom Service

Flexible for changing requirements

Expert Service

Fast assistance in case of failure

Lifetime Service

So that the quality is always right

Belt Dryer for Sewage Sludge – Sustainability, Energy Efficiency, and Operational Reliability

With a HARTER belt dryer, you rely on future-proof technology that is ecologically and economically convincing. The closed air circuit prevents energy losses and protects the environment from emissions.

Sustainable advantages:

  • up to 70% lower energy consumption
  • CO₂ reduction through recovery of process heat
  • no exhaust air emissions or odor emissions
  • eligible technology according to current energy efficiency guidelines
  • short payback periods due to low operating costs

Drying significantly reduces sludge volume and simplifies transport and utilization. Thanks to automatic process control, the systems operate largely maintenance-free and 24/7 in continuous operation.

How HARTER develops such customized systems is shown here: How solutions for heat pump dryers are created.

What our customers say

Not convinced yet? Our customers are thrilled!

“Sometimes it is better to say nothing and let your customers speak for themselves.”
– Regina Mader, Managing Director

“For several decades, we have been using a sludge dryer from Harter in our electroplating shop and are very satisfied with it. The technology and service are reliable and have helped us save a lot of money on disposal.”

Daniel Hutter
Verzinkerei Kriessern AG

“BK Giulini GmbH has been working successfully with Harter GmbH for around 20 years. We are very satisfied with both the dryer technology and the reliability of the complete system. Based on these positive experiences and the very good service, we invested in another drying system of this type in 2023.”

Dimitri Baumbach
ICL Ladenburg / BK Giulini GmbH (ICL Group)

“In our waste incineration plant, we have saved an enormous amount of money by drying our heavy metal-containing hydroxide sludge. The system technology is sustainable and easy to maintain. In retrospect, the investment was a very good decision.”

Stefan Ringmann
KVA Linth

FAQ – Frequently Asked Questions about the Belt Dryer for Sewage Sludge

The sludge is applied to a moving belt and permeated by dehumidified, tempered air. The water evaporates and condenses within the system – without exhaust air or energy loss.

Drying takes place at moderate temperatures of 30 °C to 75 °C, depending on sludge properties and desired residual moisture.

Compared to classic hot air systems, savings are 50–70%. At the same time, CO₂ emissions and operating costs are noticeably reduced.

Since the system operates exhaust-free, no odors or emissions are released to the outside. Moisture and aerosols are bound in the condenser.

Yes. Thanks to their modular design, HARTER systems can be easily connected to existing filter presses, conveyor technology, or automation systems.

Via digital sensor technology and process control. The parameters are determined in advance in the technical center and monitored during ongoing operation.

Yes. HARTER dryers meet the criteria of numerous funding programs in the field of energy and environmental technology.

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